MPR E-SCAN Critical Angle Refractometer

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   INTRODUCTION    The MPR E-Scan is a microprocessor-driven critical angle refractometer that is used to measure the refractive index of process fluids and may be used as an error indicator or an integral part of a complete process control system.   The MPR E-Scan is equipped with a broad range of diagnostics to aid in fault isolation without the use of special test equipment. The refractometer is calibrated and temperature compensated to your process specifications. It is ready for installation and immediate use when received. Calibration procedures are available to change system parameters and allow the refractometer to measure different process fluids.   EMC has combined accurate electronic scanning techniques with fast microprocessor circuit technology, blended with powerful and user friendly software. The MPR E-Scan is the refractometer for the 21st Century.  HOW IT WORKS

Energy radiated from an LED in the sensing head passes through the prism surface to be reflected off a mirror to the prism-to-process interface. The light reaching this interface intersects the same interface over a series of angles chosen to include the critical angle (Ic) for the process being measured. Light intersecting the interface at an angle greater than the critical angle is refracted into the solution. Light intersecting the interface at less than the critical angle is reflected up to a mirror and out of the prism up to the CCD linear array to be scanned.

The MPR E-Scan utilizes state-of-the art CCD (charge coupled device) technology wherein the image is composed of simple light and dark periods that are electronically scanned. As the refractive index of the process changes, the change in critical angle changes the ratio of light to dark periods as seen by the CCD. This time period change is then further enhanced and displayed as a reading in refractive index, Brix, solids, or another measurement unit. This scanning time measurement technique, i.e. many times per second, provides high sensitivity combined with immunity to entrained air and pulpy streams. Further, the MPR E-Scan utilizes an LED light source which requires minimum power, generates less heat, and has maximum life expectancy.    CONSOLE   The console is constructed of molded fiberglass polyester for maximum protection in harsh environments. It is rated NEMA-4X. The front panel consists of a 320 x 240 LCD screen which provides the operator with various messages, and a 20-button touch pad which allows the operator to make entries and initiate commands.
  STANDARD FEATURES  

 320 x 240 LCD display
386-SX microprocessor running at 25 MHz
Operator friendly software
Calibration in user defined units
20 multi-range capability
User friendly diagnostics
CCD light sensor in head eliminates mechanical scanning
Outputs to drive cleaning solenoids and alarms
4-20 MA and RS-232 outputs

 

OPTIONAL FEATURES

Measurement PID Control
Temperature PID Control
Multi-range calibration as requested (Up to 99 available)
Stainless steel NEMA 4X head connector

 

OPTIONAL OUTPUTS

 Printed output
 Remote Display
 Computer Interface
 Isolated 4-20 MA Output for Measurement and Temperature
 4-20 MA output for PID control (Isolated or Non-Isolated)

  PULP & PAPER APPLICATIONS   

Black Liquor

White Liquor

PVA

Green Liquor

Starch

Resin

Red Liquor

Coatings

Tall Oil

  FOOD INDUSTRY APPLICATIONS   

Sucrose Jams & Jellies Soft Drinks
Fructose Milk Beer
Dextrose Fruit Juices Tomato Paste

 

CHEMICAL INDUSTRY APPLICATIONS   

Sulphuric Acid Sodium Hydroxide Oleum
Hydrochloric Acid Sodium Carbonate Surfactants
Phosphoric Acid Urea Glycol

 

SPECIFICATIONS  

ACCURACY +/-1% of span or .000075 R.I., whichever is greater
SPAN .0015 R.I. Minimum 1 Brix  

.132 R.I. Maximum 70 Brix

REPEATABILITY .5% of Span or Better
SENSITIVITY .5% of Span or Better
CONSOLE RESPONSE TIME 250 Milliseconds to 3 Minutes
HEAD RESPONSE TIME <500 Milliseconds for .0015 R.I. Change With  

90% Recovery On .015 R.I. Span

PROCESS TEMPERATURE Up to 300 Fahrenheit or 150 Centigrade
AMBIENT TEMPERATURE Up To 125 Fahrenheit or 52 Centigrade  

Console 32 to 120 Fahrenheit (0 to 50 Centigrade)

PROCESSOR INTEL 386 SX, 25 MHz
INTERCONNECT CABLE 20' or 6M Standard  

500' or 152M Maximum

SENSING HEAD  

Construction Material

316 S/S, Sapphire, TeflonŽ, VitonŽ, NEMA 4X  

(Other alloys & elastomers available)

OUTPUTS 4-20MA Non-Isolated, 0-10VDC Non-Isolated  

Optional: 4-20MA or 0-20MA Isolated

POWER REQUIREMENTS 110/220 VAC, 50/60 HZ, 50 VA 
 
 

 

TeflonŽ is a registered trademark of DuPont
VitonŽ is a registered trademark of DuPont Dow Elastomers L.L.C.

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